RAN ANZAC Frigate LBTS

Total Ship - Land based Training System

Training system Location: Perth, Western Australia

Ship displacement:              3,600 t

Length:                                   118 m

Speed:                                   27 kt

Propulsion:                            CODOG,

                                                1 x GE LM 2500 gas turbine (22.5MW), 2 x MTU 12V 1163 TB83 diesels (6.5MW)

Text Box: Gas Turbine (GT) with:
Engine Control Module (ECM)
Start Air
Enclosure Temperature
Lube Oil System
Fuel Supply
Text Box: Hull
Hydrodynamic
Model
Text Box: Diesel Engines (DE) with:
Engine Control System (ECS)
Start Air
Enclosure Temperature
Lube Oil System
Fuel Supply
Cooling (fresh & sea water)
Release Box
Text Box: Power Train with:
Fluid Couplings
Clutches
Gear Ratios
Shafts
Power Train Lubrication
Bearing Temperature
Turning Gear Drive
Text Box: CPP and:

Controllers
Text Box: Fuel Service with:
Fuel Transfer & Storage
Fuel consumption
Text Box: Operation Modes Modeled
GT Mode
DE  Mode
DE Silent Mode
STBD DE Econo Mode
Port DE Econo Mode
Port DE & STBD Shaft Trailing
STBD DE & Port Shaft Trailing
Port DE & STBD Shaft Locked
STBD DE & Port Shaft Locked
GT Mode & STBD Shaft Trailing
GT Mode & Port Shaft Trailing
GT Mode & STBD Shaft Locked
GT Mode & Port Shaft Locked
Port GT & STBD DE
STBD GT & Port DE
Startup & Shutdown

Electrical

 Generation

 Distribution

 Local Control System

 Shore Connection Panel

Firefighting

 Firemain

 Fire Detection & Alarm

 Sprinklers

 Aqueous Film Forming Foam (AFFF)

 Halon

 Potassium Carbonate

 Vertical Launch System

Miscellaneous

 Seawater Cooling

 Breathing Air

 High Pressure Starting Air

 Low Pressure Air

 Control & Work Air

 Masking Air

 Sanitary & Fresh Water

 Hot Water

 Degauss

 MOAS

 Harpoon

 Vertical Launch System

 Stabilization

 Steering gear

 Ballast Tanks

 Temperature Sensors

 Ventilation

 Damage Control Flaps

 Chilled Water System

 Leak Water & Bilge

 Sewage Treatment

 Provision Plant

 Damage Control valves

 Auxiliary Equipment Motor

 Temperature & Insulation Monitoring

 General Alarms

 Gas Detection Sensors

Highlights

Systems and local control models:                   All ship systems and all local controls outside the Machinery Control System covering in excess of 18,000 ship system components and a hydrodynamic hull model

Machinery Control System and Local

Control Panel I/O support:                                    in excess of 6,000 I/Os

Process command database:                              in excess of 13,000 casualties, equipment failures, signal overrides and forced process conditions

System communications (all components):            TPTS OPC Server (see www.opcfoundation.org)

Physical I/O stimulator:                                         GE IOWorks and related OPC Server

IOS:                                                                             TPTS Lesson Plan Management System and in
excess of 40 custom graphical pages built with
Iconics Genesis

Training scenarios and lesson plans:               Unlimited and instructor configured

Machinery Control System:                                  Siemens PLCs (12) and Siemens HMIs (8) hardwired to the I/O stimulator

Physical local control panels:                             - Gas Turbine local control panel
  (ECM modeled with the Engineering Suite)

                                                                                                                 - 4 generator local control panels
 
(control logic modeled with the Engineering Suite)

                                                                                                                 - 2 diesel engine control panels
 
(control logic modeled with the Engineering Suite)

                                                                                                                 All physical control panels linked to the system model
simulation via hardwiring to the I/O stimulator

TPTS Components

1-    The Engineering Suite to create high fidelity process models

2-    The LPMS to create and execute training scenario scripts

5-    Physical Local Control Panels

3-    Instructor Operator Station (IOS) (Iconics GraphWorks)

6-    Connection to live Siemens Process Control Systems via a physical I/O
stimulator

OPC

Server

7-    The OPC Server for information
interchange

 

4-    Physical I/O Stimulator  and OPC Server (GE  IOWorks)

The LPMS is displayed on the IOS

· Gas Turbine local control panel

· 4 generator local control panels

· 2 diesel engine control panels

Physical

 Signals

Physical

 Signals

Text Box: Gas Turbine (GT) with:
Engine Control Module (ECM)
Start Air
Enclosure Temperature
Lube Oil System
Fuel Supply
Text Box: Hull
Hydrodynamic
Model
Text Box: Diesel Engines (DE) with:
Engine Control System (ECS)
Start Air
Enclosure Temperature
Lube Oil System
Fuel Supply
Cooling (fresh & sea water)
Release Box
Text Box: Power Train with:
Fluid Couplings
Clutches
Gear Ratios
Shafts
Power Train Lubrication
Bearing Temperature
Turning Gear Drive
Text Box: CPP and:

Controllers
Text Box: Fuel Service with:
Fuel Transfer & Storage
Fuel consumption
Text Box: Operation Modes Modeled
GT Mode
DE  Mode
DE Silent Mode
STBD DE Econo Mode
Port DE Econo Mode
Port DE & STBD Shaft Trailing
STBD DE & Port Shaft Trailing
Port DE & STBD Shaft Locked
STBD DE & Port Shaft Locked
GT Mode & STBD Shaft Trailing
GT Mode & Port Shaft Trailing
GT Mode & STBD Shaft Locked
GT Mode & Port Shaft Locked
Port GT & STBD DE
STBD GT & Port DE
Startup & Shutdown

Electrical

 Generation

 Distribution

 Local Control System

 Shore Connection Panel

Firefighting

 Firemain

 Fire Detection & Alarm

 Sprinklers

 Aqueous Film Forming Foam (AFFF)

 Halon

 Potassium Carbonate

 Vertical Launch System

Miscellaneous

 Seawater Cooling

 Breathing Air

 High Pressure Starting Air

 Low Pressure Air

 Control & Work Air

 Masking Air

 Sanitary & Fresh Water

 Hot Water

 Degauss

 MOAS

 Harpoon

 Vertical Launch System

 Stabilization

 Steering gear

 Ballast Tanks

 Temperature Sensors

 Ventilation

 Damage Control Flaps

 Chilled Water System

 Leak Water & Bilge

 Sewage Treatment

 Provision Plant

 Damage Control valves

 Auxiliary Equipment Motor

 Temperature & Insulation Monitoring

 General Alarms

 Gas Detection Sensors

High Fidelity Propulsion Process Model

Auxiliary Systems High Fidelity Process Models